Author: liam@depaor.ie

Hi Tech Feed Quality & Monitoring Solution for Feed Silo Levels at UCD Lyons Farm

Hi Tech Feed Quality & Monitoring Solution for Feed Silo Levels at UCD Lyons Farm

McAree Engineering based at Ballinode, Co. Monaghan manufacture and supply the award-winning V-Mac range of animal feed silos to livestock farmers, pig and poultry producers in Britain and Ireland.

However, feed consumption can often be faster than expected and the meal bins can run out of stock.

This puts severe pressure on feed compounders as they may have to schedule deliveries at short notice and often at weekends, thereby incurring extra costs and may find staff unavailable.

If feed supplies are interrupted valuable animals will be under stress, performance will suffer and profitability will be reduced.

According to Peter Richardson from McAree Engineering “it can be difficult to see what is in a feed silo and manual checking takes time which is in short supply on busy farms.

Remote monitoring was traditionally very expensive. For example, load cells per silo can cost €4-8000 depending on size and weights.

Previous technology was not connected to the internet so a customer could not receive text alerts on their smart iPhone.

We have often been asked for a cost- effective solution for monitoring V-Mac Silo content, unfortunately up until now we haven’t been able to recommend a solution.”

At the start of 2021, McAree Engineering  met Barry Finnegan from the Irish firm Lvlogics  , based at Oldcastle, Co. Meath who have an innovative cost effective solution.

They have developed a feed silo monitoring system that is being trialled on a few Irish farms including Kiernan Piggeries in Longford, UCD Lyons Farm and elsewhere, who are all using V-Mac feed silos.

Peter Richardson says “we see this system as a solution to make silos smart through its ability to provide real time stock levels, measure and control silo temperature and humidity and all the benefit this brings with increased control, improved feed quality, farm safety etc.

Photos by Tony Keane –No reproduction Fee. Pictured L2R : Fergal Sherry, McAree Engineering; Ballinode, Co. Monaghan, Eileen Finnegan, LvLogics; Oldcastle, Co. Meath holding the laser equipment for feed silo monitoring (this is inserted at inside the top of a feed silo) and Dr. Eddie Jordan, Manager UCD Lyons Farm, Newcastle, Co. Dublin

The new AgTechUCD centre, a Connector Innovation Hub, at UCD Lyons Farm has brought the use of innovative technologies at Lyons to the fore. NovaUCD, the universities Centre for New Ventures and Entrepreneurs, was awarded €3million from the Regional Enterprise Development Fund (REDF) to lead this exciting project in collaboration with AIB, Kildare County Council and Kildare LEO and several agri-companies and investors including, Devenish, Dairymaster, Glanbia, Finistere, The Yield Lab and Atlantic Bridge.

The hub aims to bring together Ireland’s wider AgTech community and help with the launching and scaling of AgTech companies by providing access to on-farm research collaboration opportunities, as well as a location to test and trial their products and services in a real-world environment.

UCD Lyons Farm has a herd of 200 pedigree Holstein cows split into two main herds. The herd-1 is a split calving herd of 140 cows, that comprises of 80 spring calving cows and 60 autumn calving cows. The herd-2 has 60 spring calving cows that aims to investigate the feasibility of a high input/output spring calving milk production system for farmers on a fixed land bank.

The Farm has six V-Mac feed silos manufactured by McAree Engineering on site. These feed silos are used to store beef and dairy rations along with numerous feed diets currently being trialled at UCD Lyons.

Since Feb 2021, UCD has been using Lvlogics system to monitor feed silo stock levels and to check the humidity and temperature of the various feed diets stored in the six meal bins. 

Backed by Lely, the Lvlogics system provides accuracy on silo contents to within 2/3%.

Dr. Eddie Jordan the farm manager and the team at Lyons can access all this data easily on their smartphone or on the office computer.

When feed stocks fall to a predetermined level, they receive an alert and can order further supplies in good time.

They plan is to allow feed millers access to this data so they can manufacture the speciality diets and arrange delivery in a more cost- effective manner.

The laser sensors used by Lvlogics system have a patented self-cleaning mechanism to deal with the dust in a silo, so the data supplied is always accurate.

According to Eddie Jordan “prior to installing this system monitoring feed stocks was very time consuming and we didn’t always get it right.

It can be difficult to see what is in a silo and manual checking takes time.”

Eddie explained that “due to changing weather conditions the humidity and temperature in the feed silos could change leading to condensation etc.

So we could have unforeseen problems with feed bridging in the silos or going mouldy.

Humidity checking is becoming more important with more complex feeds which have a range of additives and are more reactive to heat and humidity. 

The feed silo monitoring system can be powered by batteries, mains electricity or even solar panels.(see photo)

This technology is unique, patented and Irish. The multiple *award winning Lvlogics system, which has worldwide potential due to

its ability to improve feed quality, farm safety and logistics issues, was developed by Barry and Eileen Finnegan who are based at Oldcastle, Co. Meath.

According to Barry Finnegan “It is estimated that logistics cost of over €2 billion is wasted globally pa, due to inefficient deliveries of compound feeds.

Access to levels data within feed silos, can dramatically improve logistic planning and significantly reduce this waste. 

Also, the improved safety on farms, as the need to climb silos to determine levels is eliminated, is a significant benefit of system.  

According to New York Times between 2007 and 2014, 80 people lost their lives in North America from accidents in feed silos or falling from silos which can be up to 40m in height.”

Editor’s Note

V-Mac silos are constructed using Magizinc, a modern steel that provides the extremely high levels of protection against corrosion and with exclusive interlocked forming and are incredibly strong.

McAree Engineering has been helping farmers to protect their feed since the 1960’s when Vincent McAree designed and manufactured the very first V-Mac feed silo.

McAree now has one of the most modern manufacturing facilities in Europe and the emphasis is on product quality and customer service.

The business   employs 150 people from both sides of the border in three factory units.

Their focus is on the design and manufacture of sheet metal fabrication solutions for the industrial and agricultural sectors.

They offer a  full outsource sheet metal service from design through to laser cutting, folding,  fabrication, dry powder paint coating and assembly in addition to the design and manufacture of V-Mac Silos.

They also have a projects division which is currently working on a major Industrial HVAC ducting project for a leading semiconductor manufacturer.

McAree Engineering are committed to achieving the highest quality of engineering – from design, to fabrication, delivery and project management.

They are proud to have achieved the Certification of CE Marking (EN1090) up to and including Execution Class 2 (EXC2).

*LvLogics was selected by Lely as finalists in their Feed the Future competition  in November 2019.

Other Awards received to date, together with Taoglas, include: Winner of “IoT category” in the Fierce Innovation awards 2020.

Winner of “Smart Agriculture Solution of the Year” in 2021 IoT Breakthrough Awards. Finalists in Glomo Awards 2021 – “Best Mobile Innovation for Connected Economy” category. 

Check out the V-Mac range of market leading feed silos, tote bins etc on YouTube at www.mcaree-eng.com/ or at   https://www.vmacsilos.ie/

For more information please contact McAree Engineering, Ballinode, Co. Monaghan.

Tel:  + 353 (0)47 79000 or Peter Richardson, Sales & Marketing Manager. Tel:   (+ 353 (0) 872 584 584) or Email:   peter@mcaree-eng.com

ENDS

Award Winning AD System on Waterford Pig Farm

The feed ingredients are stored in six V –Mac silos manufactured by McAree Engineering based in Ballinode, Co. Monaghan. Pictured L2R are Ashleigh Farms , Directors, James and Jason McGrath with Eamon McMeel, McAree Engineering

Ashleigh Farms at Glenbeg near Dungarvan began from humble beginnings in the early 1960s when David McGrath started the enterprise with two sows and a big dream.

His oldest son Jim took on the management of the farm at an early age and grew it to a herd of 1,900 sows.They now have a hard working and dedicated team of 16 full time workers employed in pig production, feed manufacture and transport.

Jim has 3 sons involved in the business, James is a graduate of Waterford IT where he studied Construction Management & Engineeringwhich was obviously a big advantage when it came to building farm buildings and installing feeding, slurry and ventilation   equipment.

His brother Jason a graduate of UCD Michael Smurfit business school is Director of Ashleigh Farms and runs the pig operation while another brother,Ken is also a director of Ashleigh Farms and MD of Ashleigh Environmental.

 Today it is among the top performing farms in Europe, producing up to 34 pigs per sow per year.According to Teagasc the Irish average is 27 pigs/sow/year so Ashleigh Farms is one of the best pig producers in Ireland.

Their pig breed is Danish genetics, and all three pig units are both Bord Bia and Red Tractor quality assured.All pigs are sold to Rosderra Meats thereby helping to secure hundreds of valuable jobs in rural Ireland.Their pigs consumes over 16,000 tons of feed per year and the McGraths manufacture most of their own feed.

Farming Ethos

 According to Jason “we have a very high emphasis on animal health, nutrition, welfare, production output and staff development. Bio-security is of utmost importance and we operate an environmentally friendly pig production farming system.”

The feed ingredients are stored in six  V –Mac silos (2 x 9 ton, 2 x 18 ton, 2 x 30 ton) manufactured by McAree Engineering in who are based in Ballinode, Co. Monaghan.

Jim McGrath says that “we have dealing with McAree Since we build our new unit in 2018.We were very happy with the quality and structure of their bins, also their customer service and delivery was excellent.”

For the new unit Big Dutchman in Germany, supplied the penning, feeding system and ventilation.According to Jim “we use   freedom farrowing pens which we designed with Big Dutchman with some of the latest technologies and innovation.”

Check out Youtube video clip at https://www.youtube.com/watch?v=Fe-ZtOG2O5c

On-Farm Anaerobic Digestion

 Ashleigh farms also has a slurry cooling system as part of their  sustainability plan, which consists of approx. 10km of pipe underneath the slurry tanks providing a renewable heat source for the heat pump.

Jim says that “we operate our own on-farm biogas plant utilising pig slurries.We built this facility in late 2017 in partnership with our sister company Ashleigh Environmental.The biogas plant handles approx. 9,000 m3 of pig slurry per year.

This has a number of positive benefits for the farm and the environment around usIn 2018 approx. 70,000 m3 of renewable biogas was produced on site and used for heating.

Indeed the overall heating energy cost has been reduced by 35% or €8,000 pa. This system also reduces ammonia by up to 30% and odour by up to 20%. (Slurry cooling system) According to Ken “based on Teagasc published results we are reducing our annual CO2 equivalent by up to 37% or by 390 tonnes. (AD system)

 naerobic Digestion (AD) reduces odour associated with slurry that would otherwise be stored in large tanks or lagoons.The by-product from the Anaerobic Digester is a nutrient rich organic fertiliser called digestate, which local farmers spread on arable and grassland.

The nutrients are considerably more available in the digestate compared to raw slurry and as fertiliser it is much more consistent in its application on to the soil.

Their award winning sister company Ashleigh Environmental is developing innovative bioenergy related technologies and has been successful working with project partners across Europe.The current system under development is called Biowave™ and more information can be found at the dedicated company website:  www.ashleighenv.com

Editor’s Note 

V-Mac silos are constructed using Magizinc, a modern steel that provides the extremely high levels of protection against corrosion and with exclusive interlocked forming and are incredibly strong.

McAree Engineering has been helping farmers to protect their feed since the 1960’s when Vincent McAree designed and manufactured the very first V-Mac feed silo. They now have one of the most modern manufacturing facilities in Europe and the emphasis is on product quality and customer service.

The business   employs 150 people from both sides of the border in three factory units. Their focus is on the design and manufacture of sheet metal fabrication solutions for the industrial and agricultural sectors.

They offer a  full outsource sheet metal service from design through to laser cutting, folding,  fabrication, dry powder paint coating and assembly in addition to the design and manufacture of V-Mac Silos.

They also have a projects division which is currently working on a major Industrial HVAC ducting project for a leading semiconductor manufacturer. 

The UCD research farm at Lyons Estate and various Teagasc agricultural colleges are among the many farms where the award winning V-Mac silos can be seen in operation.Check out their range of market leading feed silos, tote bins etc on YouTube at www.mcaree-eng.com/ or at   https://www.vmacsilos.ie/

For more information please contact McAree Engineering, Ballinode, Co. Monaghan. Tel:  + 353 (0)47 79000or Peter Richardson, Sales & Marketing Manager. Tel:   (+ 353 (0) 872584584) or Email:   peter@mcaree-eng.com 

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